Design
Having experienced engineers and experts and following participation in specialized courses in the world’s most prestigious die manufacturing companies such as Fuji, Miyazu, PCI, etc., this unit is currently able to design all types of car body parts without any technical and software limitations.
Capabilities of the Design Unit
D/L design of all car parts
Designing large, small and complex G1, G2, G3, G4 and G5 forms in 2 and 3 dimensions
Designing all kinds of component control tools (gauge panel)
Designing 2D and 3D jigs and fixtures
Designing all kinds of large, small and complex plastic dies
Designing all kinds of progressive templates
Inventing a new method of designing molds and tools:
After several years of study, research and experience, experts from the design unit of Iran Khodro Industrial Molds Company were able to achieve a new method in designing large metal Dies. This method called HMD is based on the Solid Design method and is prepared by strengthening the parametric features through programming in the Catia environment. Among the advantages of this method compared to other Solid methods, the following can be mentioned:
– The ability to change the mold geometry with minimum error
– Easier work method
– High speed
– Intelligence
By using this method, the design of templates can be increased up to three times compared to Solid software.
CAD
The output of the information of the engineering unit, which is sent to the quality control, machining and laser units, is done by the CAD unit. This office has considerable experience in the field of G1, G2, G3, G4, G5 molds, part control tools (panel gauge), product design, assembly and welding fixtures.
The personnel of this unit are experts who have completed specialized and advanced courses in England, France, Germany, Italy, Japan and South Korea.
This unit has the following engineering software:
– CATIA software for SOLD MODELING and SURFACE MODELING
– POWER SHAPE software for SURFACE MODELING
– POWER MILL software for programming TOOL PATHS
– RAPID FORM software for leveling DIGIT and SCAN models
– GEOMAGIC software for leveling DIGIT and SCAN models
– TEBIS software for programming TOOL PATHS and model ANALYSIS
– SOILD WORK software for SOLD MODELING
– Other other software
CAM
In this section, according to the importance and sensitivity of car parts (Outer & Inner), Tool paths programs are prepared for CNC machines.
