Machine Work (Machining)
The machine work unit consists of the following 3 sections
- Large (parts) machining
- Small (parts) machining
- Tool making
The list of machines and equipment available in this unit are
Large Machine Work
This section includes the following devices
Milling Droop & Rein 2000
machines purchased from Germany
Among the features of this machine, one can mention the highly advanced copying system and machining capacity for up to 30 tons
Its dimensional specifications of the machine are as follows
|
DROOP & REIN 2000 |
Machine Type |
|
|
1300 |
Z |
Machine Dimensions |
|
2000 |
Y |
|
|
3000 |
X |
|
|
5500*2000 |
Machine table dimensions (mm) |
|
|
30Tons |
Maximum loading capacity |
|
|
3 Axes Roughing &Semi Fishing |
Usage of the machine |
|
|
10-15 |
Maximum load depth |
|
|
CNC-FIDIA |
Control system |
|
|
G2 & G3 |
Die size |
|
Milling DROOP & REIN 1004
It is a 3-axis machine with CNC and it is very powerful, made in Germany. This device has FIDIA control and one of the advantages of this machine is the ability of advanced copying
|
DROOP & REIN 1004 |
Machine Type |
|
|
2000 |
Z |
Machine Dimensions |
|
1000 |
Y |
|
|
800 |
X |
|
|
1000*2700 |
Machine table dimensions (mm) |
|
|
8Tons |
Maximum loading capacity |
|
|
3 Axes Roughing & Semi Fishing |
Usage of the machine |
|
|
5-10 mm |
Maximum load depth |
|
|
CNC-FIDIA |
Control system |
|
|
G3 |
Die size |
|
Milling RAMMATIC
It is a powerful 3-axis CNC machine made in Italy with FIDIA control and the ability to machine parts weighing up to 30 tons
|
RAMMATIC |
Machine Type |
|
|
1500 |
Z |
Machine Dimensions |
|
1700 |
Y |
|
|
3000 |
X |
|
|
5200*1680 |
Machine table dimensions (mm) |
|
|
30Tons |
Maximum loading capacity |
|
|
3 Axes Roughing & Semi Fishing |
Usage of the machine |
|
|
5-10 mm |
Maximum load depth |
|
|
CNC-FIDIA |
Control system |
|
|
G3 |
Die size |
|
Milling SEKI
It is a 3-axis machine with CNC and powerful, with the ability of machining the angled features, which has a table with gantry movement. This device is made in Japan and has FANUC control
|
SEKI |
Machine Type |
|
|
2300 |
Z |
Machine Dimensions |
|
1700 |
Y |
|
|
4000 |
X |
|
|
5000*200 |
Machine table dimensions (mm) |
|
|
120Tons |
Maximum loading capacity |
|
|
3 Axes Roughing & Semi Fishing |
Usage of the machine |
|
|
3-5 mm |
Maximum load depth |
|
|
CNC-FIDIA |
Control system |
|
|
G2 & G3 |
Die size |
|
High Speed Milling RAMBAUDI H-45
It is a machine with 5 axes and CNC which has a head with gate movement. This machine is made in Italy and has FIDIA control and replaceable head. One of the advantages of this machine is the ability to machine up to 20,000 revolutions per minute, which, due to the large table, also has the ability to machine G1 to G3 dies
|
H-45 |
Machine Type |
|
|
1500 |
Z |
Machine Dimensions |
|
2700 |
Y |
|
|
4500 |
X |
|
|
3000*5000 |
Machine table dimensions (mm) |
|
|
1.5Tons |
Maximum loading capacity |
|
|
5 Axes Direct & Semi Fishing |
Usage of the machine |
|
|
0.5-1 |
Maximum load depth |
|
|
CNC-FIDIA |
Control system |
|
|
G1 & G2 & G3 |
Die size |
|
High Speed Milling RAMBAUDI H-60
This device is similar to H-45 devices and is made in Italy. This device is used for FINISHING, cornering and machining of gauge panels. The maximum load depth of this machine is 0.2 mm and it has the ability to machine G1 to G3 dimensions
|
H-60 |
Machine Type |
|
|
1250 |
Z |
Machine Dimensions |
|
2700 |
Y |
|
|
6000 |
X |
|
|
2500*6000 |
Machine table dimensions (mm) |
|
|
1.5 Tons per Sq.m. |
Maximum loading capacity |
|
|
5-Axis DIRECT ANGULAR Casting & P/g & only Fishing |
Usage of the machine |
|
|
0.5-0.1 |
Maximum load depth |
|
|
CNC-FIDIA |
Control system |
|
|
G1 & G2 & G3 |
Die size |
|
BORING TOS
It is a powerful CNC machine that has a horizontal head. The control of this machine is HEIDENHAIN and it is used for horizontal machining and drilling of U SLOT SLIDE PIN andguides
|
BORING TOS |
Machine Type |
|
|
700+1300 |
Z |
Machine Dimensions |
|
2000 |
Y |
|
|
2500 |
X |
|
|
1800*1800 |
Machine table dimensions (mm) |
|
|
8Tons |
Maximum loading capacity |
|
|
Horizontal Machining |
Usage of the machine |
|
|
3 |
Maximum load depth |
|
|
CNC-HEIDEIHAIN |
Control system |
|
|
G3 |
Die size |
|
Small Machining
Five Romanian Milling machines
It is a 3-axis CNC machine with HEIDENHAIN control and an adjustable head that can be used for machining small and angled parts
A BORING UNION machine
It is a NC device with a horizontal head whose controller is HEIDENHAIN. This machine is used for horizontal machining and USLOT drilling
|
BORING UNION |
Machine Type |
|
|
855+600 |
Z |
Machine Dimensions |
|
1210 |
Y |
|
|
1600 |
X |
|
|
1250*1400 |
Machine table dimensions (mm) |
|
|
3 Tons |
Maximum loading capacity |
|
|
Horizontal Machining |
Usage of the machine |
|
|
3 |
Maximum load depth |
|
|
CNC-HEIDEIHAIN |
Control system |
|
|
336 |
Monthly working hours |
|
|
G3 |
Die size |
|
A wire cutting machine model EDM-Robofil 4020
It is a 5-axis CNC machine with an ISO Charmilles controller. The cutting tool in this device is a wire and the cutting process is done in an electrolyte solution (distilled water)
|
WIRE CUT |
Machine Type |
|
1100*760 |
Machine table dimensions (mm) |
|
500 kg |
Maximum loading capacity |
|
Cutting |
Usage of the machine |
|
200 |
Maximum load depth |
|
ISO Charmilles |
Control system |
A SPARK Ingersoll IG 750 machine
It is a 2-axis CNC machine, which is used for drilling and forming operations. In this device, machining operation is done in liquid electrolyte by positive and negative poles
|
Spark 750 |
Machine Type |
|
550*600 |
Machine table dimensions (mm) |
|
1 Ton |
Maximum loading capacity |
A SPARK Ingersoll IG 1300 E machine
|
Spark 1300 E |
Machine Type |
|
20550*1180 |
Machine table dimensions (mm) |
|
7.5 Tons |
Maximum loading capacity |
The other devices available in small machining are
- One CNC Deckel Milling Machine
- NC Deckel Milling Machine
- Two vertical milling machines
- Two horizontal lathing machines
- One Horizontal flat stone machine
- One horizontal stone axis machine
- Three vertical sharpening tools
Tool Making
. This unit is responsible for providing and preparing cutting tools for large and small machining units
- WALTER sharpening machine tool, 4-axis CNC
- S11 sharpening machine tool, manual
- GOTTA sharpening machine, manual
- SOE sharpening machine tool, manual
- KAINDL sharpening drill machine, manual
- CHARMILLES 4020 wire cutting machine
- INGERSOLL CNC spark machine, model IG 750
- INGERSOLL CNC spark machine, model IG 1300 E
- Two 60cm lathing machines
- Copy milling machine – DECKEL pantograph
Die Testing
Having experienced and trained manpower and having the following equipment, the die testing unit assembles, binds and final tests the manufactured dies
- The list of machines and equipment of this unit consist of
|
Machine |
Type/Tonnage |
Machine Code |
Activity |
Table Dimensions |
|
|
Press |
MULLAR |
630 TONs |
A4711 |
T/O |
2500*1600 |
|
|
EURFURT |
1250 TONs |
A4751 |
4000*2500 |
|
|
EURFURT |
100 TONs(1) |
A4731 |
D/S |
4000*2200 |
|
|
|
101 TONs(2) |
A4732 |
2200*4000 |
||
|
ONA |
50 TONs |
H4761 |
3000*2000 |
||
|
ONA |
100 TONs |
H4771 |
5000*2600 |
||
|
ONA |
400 TONs |
H4781 |
5000*2600 |
||
|
FOLD SABAN |
400 TONs |
H4782 |
5000*2600 |
||
|
FOLD SABAN |
50 TONs |
H4791 |
3000*2000 |
||
|
FOLD SABAN |
200 TONs |
H4811 |
5000*2600 |
||
|
FOLD SABAN |
100 TONs |
H4871 |
2600*5000 |
||
|
Drill |
Chinese & Czech Radial |
Z3050*16I |
H1812 |
DRILLING CUTTING |
2400*1000*500 |
|
|
Sony ALZMETALL |
AX3/SV |
H1722 |
580 Vertical |
|
|
Chinese & Czech Radial |
– |
H1811 |
2400*1000*500 |
||
|
Sony ALZMETALL |
AX4/SV |
H1786 |
670 Vertical |
||
|
Chinese & Czech Radial |
MEUSELWITZ |
H1752 |
1900*1100*1600 |
||
|
Columnar ALZMETALL |
|
F1781 |
580 Vertical |
||
|
German Radial |
|
A1761 |
1400*900*1300 |
||
|
Chinese Radial |
|
1813 |
|
||
|
Tabriz MAS Radial |
|
|
1650*1100*850 |
||
|
Czech Radial |
|
1771 |
|
||
|
Chinese Radial |
|
1751 |
|
||
|
Sony Drill |
|
1796 |
|
||
|
Czech Universal Drill |
|
1821 |
7o m50 |
||
|
A2METAL Drill |
|
1784 |
Ax4/ S7580 |
||
|
Cutting |
Guillotine |
– |
I5771 |
Table length: 3400 mm – 2-mm Cutting width |
|
|
|
LASER CUT |
PRIMA |
H3621 |
300*1500 (CUTTING2 D&3D) |
|
|
PLASMA |
HYPER THERM |
– |
HT40C |
||
|
Bending |
Press Brake |
120 TONs |
H5761 |
BENDING |
Jaw length: 3100 mm – – with Mandrel – Matrice |
|
|
Bending Machine |
– |
H5711 |
Table length: 2200 mm – Simple |
|
|
Heat Treatment |
Heat Treatment Furnace |
AIRCAST ELECFURIR1300 |
H4512 |
HEAT TREATMENT |
750 Centigrade |
|
|
Heat Treatment Furnace |
AIRCAST ELECFURIR1301 |
H4511 |
|
1200 Centigrade |
|
Crane |
|
10 TONs |
H5539 |
MOVE WELDING
|
Half Gantry Crane |
|
|
|
10/20 TONs |
H5537 |
Overhead Crane |
|
|
|
20/40 TONs |
H5535 |
Overhead Crane |
||
|
Welding |
|
10 TONs |
I1304 |
Half Gantry Crane |
|
|
|
Welding Rectifier – 2 Machines |
Gam Electric |
– |
630 AMPER |
|
|
|
Welding Rectifier |
HYPER THCH |
|
630 AMPER |
|
|
2 MIGs |
Gam Electric |
602 AMPER |
|||
|
TIG Machine |
HYPER TECH |
350 AMPER |
|||
|
Welding Transformer |
Fereydoun |
300 AMPER |
|||
|
Welding Transformer |
University |
225 AMPER |
|||
|
TIG Machine |
Gam Electric |
200 AMPER |
|||
|
Co2 Machine |
Gam Electric |
503 MIA |
|||
|
Cold Welding Machine |
Inter Weld |
|
|||
|
Metal Spray Machine |
Metco |
Wire Type |
|||
|
Metal Spray Machine |
Inter Weld |
Powder Type |
|||
|
Hard Coating Machine |
|
Tungsten carbide |
|||
|
Grinder |
Wall Grinder – 8 Machines |
– |
– |
Fixed Grinder Machine |
|
|
DIE WASHING |
DIE WASHING |
– |
A3631 |
WASHING |
Using Compressor |
This unit is responsible for providing and preparing cutting tools for large and small machining units
- WALTER sharpening machine tool, 4-axis CNC
- S11 sharpening machine tool, manual
- GOTTA sharpening machine, manual
- SOE sharpening machine tool, manual
- KAINDL sharpening drill machine, manual
- CHARMILLES 4020 wire cutting machine
- INGERSOLL CNC spark machine, model IG 750
- INGERSOLL CNC spark machine, model IG 1300 E
- Two 60cm lathing machines
- Copy milling machine – DECKEL pantograph
